Dozens of warehouse robots moving in coordination across a grid of rails
SOLUTION 06

Software orchestration: WMS, WCS and digital twin.

A single integration layer connecting equipment, the management system, and the ERP, with real-time visibility.

WCS layer 3D SCADA Digital twin
THE CHALLENGE

Systems that do not talk to each other.

It is common for an operation to accumulate, over the years, a WMS from one vendor, automation equipment from another, and an ERP from a third, each with its own integration logic. The result is fragile point-to-point integrations, no central orchestration, and no single view of what is happening in the operation in real time.

A well-designed orchestration layer (WCS) solves this without requiring you to replace any existing system: it sits between the WMS and the equipment controllers, standardizes communication, and feeds a digital twin that represents the real operation on the control-room screen.

HOW WE DEPLOY IT

From assessment to operation, in three stages.

01

Integration mapping

Survey of all existing systems (WMS, ERP, equipment controllers) and the integration points that are today fragile or missing.

02

Orchestration layer deployment

A WCS (Warehouse Control System) standardizing communication between the WMS and the equipment, with no need to replace legacy systems.

03

Digital-twin supervision

Real-time visualization of the physical operation in the control room, with live data from every piece of equipment and every flow.

Nobody has to replace a system to see the whole operation.

WHERE IT APPLIES
  • Operations with multiple equipment vendors
  • Multi-system distribution centers
  • Industry with automation deployed in different phases
WHAT WE DELIVER
  • WMS/WCS/ERP integration
  • 3D SCADA supervision
  • Real-time digital twin
  • A single view of the operation
  • Fewer points of failure

Want to unify visibility across systems that do not talk to each other today?

Talk to NEXXT